High-Precision Powder Metal Transmission Gear
Client: Confidential Automotive Supplier — Germany — 2025
The Challenge
Automotive transmission gear required high density, precise tooth geometry, and cost-effective high-volume production.
Our Solution
We developed a custom powder metallurgy process with warm pressing and advanced sintering technology to achieve 98% density and DIN 6 accuracy.
Results
Annual production of 2 million gears with 99.8% first-pass quality rate. Significant cost reduction compared to traditional machining.
Technical Data
| Material | FLC-4608 Steel |
|---|---|
| Density | 98% theoretical |
| Accuracy | DIN 6 |
| Annual Volume | 2M pieces |
| Weight Reduction | 30% |